We have developed a purely software based solution, which enables to identify overdesign by calculating precise load histories and usage profiles for the most important components of a vehicle. With our solution car manufacturers are able to save 15 % on component weight and 5 % on component costs. Additionally, our software monitors every vehicle and predicts component failures. So even as the vehicle manufacturer is able to use lighter and cheaper components, this will not result in a higher failure rate, since our software predicts every potential component failure and predictive maintenance measures can be applied before the failure happens.